of strength/force applied to hold the product together. Still have a question about the data? Advice for deriving the most from corrugated packaging. If your boxes are crushing while stacked in your facility, or if you are planning to send product to areas where high humidity is prevalent, please contact us and allow FlexPAC to help you find the right solutions to your problems. The corrugated industry produces the N1 transport packaging in the world. Paper containers and packaging, excluding corrugated boxes, had a recycling rate of 20.8percent, while corrugated boxes had a recycling rate of 96.5percent in 2018. Experience has demonstrated that a target moisture from 5.8 to 7.5% total combined board moisture works well throughout the year. EPA defines containers and packaging as products that are assumed to be discarded the same year the products they contain are purchased. In establishing practices meant to assure that corrugated is fit for its intended purposes, the guidelines are, Keep out of reach of hazardous conditions, and, Handle with care., _____________________________________________________________________________________________, Sterling Anthony is a consultant, specializing in the strategic use of marketing, logistics, and packaging. Check out our Frequent Questions page. What is The Joint Commission's position on managing cardboard or corrugated boxes and shipping containers? Indianapolis, IN 46278 While the recycling of corrugated boxes is by far the largest component of paper packaging recycling, smaller amounts of other paper packaging products also enter the recycling stream (estimated at about 1.8 million tons in 2018). We remember those who have lost their liv From their unique branding depicting the legend of the '@BlastedChurch' to their award-winning wines & strong commu On the one hand, the story of Okanagan Falls, BC, winery Blasted Church Vineyards is similar to many others in the region. it means that all the well known requirements of other standards are met (e.g. Those unit loads can be unstable and therefore hazardous, since they can collapse on their own and more probably under a superimposed load. These estimates include recycling from residential sources, pre-combustion and post-combustion magnetic separation of steel cans and other ferrous products at MSW combustion facilities, and recycling of drums and barrels not suitable for reconditioning. But theres a way to maximize its space. In 2018, the recycling rate of generated packaging and containers was 53.9 percent. Learn about the "gold standard" in quality. Moisture produces unsightly staining. However, once the corrugated is manufactured, moisture regulation is critical, so the corrugated board is dried to achieve a moisture content of 10-12% to optimize it for strength and prevent box manufacturing issues, such as: Maintaining the moisture content of the corrugated box plays a critical role in its performance. The corrugated industry produces the N1 transport packaging in the world. All rights reserved. <>/Font<>/ProcSet[/PDF/Text/ImageB/ImageC/ImageI] >>/MediaBox[ 0 0 595.32 841.92] /Contents 4 0 R/Group<>/Tabs/S/StructParents 0>> Moisture and temperature are important considerations when discussing the strength and longevity of corrugated boxes. Gene Bodenheimer, senior vice president, retail logistics damage research at Genco,leads the companys team responsible for investigating solutions for unsaleable products as well assupply chain solutions within Genco's retail vertical. Paperboards were subjected to WVTR test for 7 days at 22C temperature, 55% humidity and 42C temperature, 85%humidity values using Thwing-Al-bert EZ-Cup Vapometer Permeability Cups. Before putting together a plan to reduce package damage during distribution and transportation through the supply chain, you need to examine how damage occurs and ponder these questions. Containers and packaging products in MSW are made of several materials: paper and paperboard, glass, steel, aluminum, plastics, wood, and small amounts of other materials. Relative humidity is the amount of water the air can hold at a given temperature, so there is a direct relationship between temperature and humidity. Learn how working with the Joint Commission benefits your organization and community. annual review). This web page provides an overview of data on containers and packaging in municipal solid waste (MSW). The heartbreak of gaposis frequently threatens case integrity. JavaScript appears to be disabled on this computer. In other words, this cannot be a needle in a haystack approach. Corrugated boxes also represent the largest single product of recycled paper and paperboard containers and packaging. Approximately 46million tons of paper and paperboard were recycled in 2018for a recycling rate of 68.2percent, which was the highest compared to other materials in MSW. AutomationDirects Contrinex small rectangular inductive proximity sensors are available in sizes12mm x 27mm x 6.5mm and 12mm x 27mm x 12mm. How can we arrive at the optimal packaging solutions that strike the right balance between cost, environmental impact, and safety, while allocating costs appropriately? Whenever possible, they should be handled only with tools like pallet jacks, forklifts and hand trucks rather than manually. Get more information about cookies and how you can refuse them by clicking on the learn more button below. His contact information is: 100 Renaissance Center- P.O. The data below are from 1960 to 2018, relating to the total number of tons of plastic containers and packaging generated, recycled, composted, combusted with energy recovery and landfilled. Corrugated should be stored on pallets, ideally, which avoids direct contact with the floor and retains the means for mechanical handling (caution: forklifts, if operated carelessly, can damage corrugated). We develop and implement measures for accountability and quality improvement. Box users make major investments in the development, production and promotion of their products. Using an interlocked pattern, which rotates each layer on the load, can destroy up to 50% of the compression strength. You need to be laser focused on specific targets, so you know exactly where to make improvements. Number 8860726. For this analysis, EPA classified products made of paper and paperboard materials as either nondurable goods or as containers and packaging. Once a box is formed, both before and after it is filled with product, maintaining its moisture content is critical to maintaining the boxs compression strength. The recycling rate for corrugated boxes was 96.5 percent. Moisture Content testing measures the moisture content currently contained in corrugated board. We also collaborate with our supply chain partners to develop the optimal packaging materials for your specific needs. Another set of problems relate to unitizing. x=Fr?n[A]8)J$e;C`Dr6+W].yz}uw\|n=o+1WLyVY)Ww|n{_|zhz EPA also estimated the recycling of plastic products based on data published annually by the American Chemistry Council, as well as additional industry data. This was 12.2 percent of all MSW combusted that year. One way to avoid this is to use air-ride suspension trailers, which are uniquely adapted with air hoses that span from the truck to the trailer. Typical accuracy is about 0.1% moisture. Knowing this, corrugated board manufacturers add small amounts of resins to the adhesive to give it moisture resistance. Checkout our packaging and processing solutions finder, ProSource. 2013-01-05 09:18:09. Because products must be brought securely to market, some form of packaging will always be needed. Share sensitive information only on official, secure websites. This means that the cases are doing their job to protect whats inside. The total amount of paper and paperboard combusted in 2018 was 4.2 million tons. 2 0 obj EPA estimated the generation of aluminum packaging at 1.9 million tons in 2018, or 0.7 percent of MSW generation. One solution to this problem is to stabilize the load by using stretch wrap. In very humid environments, such as a warehouse with an uncontrolled climate in the summertime, stacking strength is greatly reduced. Recycling of aluminum beverage cans was 670,000 tons, or 50.4 percent of generation in 2018. The data below are from 1960 to 2018, relating to the total number of tons of other miscellaneous packaging generated, recycled, composted, combusted with energy recovery and landfilled. This is why dew forms when the temperature drops. The degree of moisture resistance varies from manufacturer to manufacturer and also depends on the conditions where the boxes will be used. Copyright 2022 FlexPAC Web Design by Roundpeg, To get all the tips on corrugated boxes, read our blog on, Click to share on Facebook (Opens in new window), Click to share on Twitter (Opens in new window), Click to share on LinkedIn (Opens in new window), Click to email a link to a friend (Opens in new window). At FlexPAC, we take a customer-first approach through creative insights and data collection to create turnkey solutions in the areas of packaging products, package design, facility equipment & products, safety equipment, and training. The FEFCO GMP standard was launched at the end of 2003, renewed in 2006, to ensure that corrugated boxes meet all the requirements of quality, safety and hygiene. The amount of wood pallet recycling (usually by chipping for uses such as mulch or bedding material, but excluding wood combusted as fuel) in 2018 was 3.1 million tons. Incidentally, superimposed weight should be like-on-like, meaning, weights other than corrugated should not be superimposed on unit loads of corrugated. BRC/IOP, MCAS) and therefore multi-audits are superfluous. EPA estimated the amount of generation of aluminum cans using Aluminum Association data on the number of cans consumed domestically and on average can weight. See how our expertise and rigorous standards can help organizations like yours. On the surface this number might seem small, but the ramifications can be quite large. . The corrugated paper, the properties of the base material of the base paper directly to the final quality of the fine in a package is assembled. That doesnt automatically mean that a company needs to go an energy-intensive route via ambient-control devices. By unitization, we simply mean the process of bundling and securing several individual packages together, often on a pallet. for specifying conveyor and container handling equipment, and top tips for a successful pack Packaging Digest is part of the Informa Markets Division of Informa PLC. In this free ebook, learn how to leverage the strengths of each generation in your packaging department. Please click here to see any active alerts. )3$q:z]==V/_WwOw~cogf8{<>E5ep8\3^G}`*Y FEFCO Corrugated Packaging Recyclability Guidelines - design for circularity. All of these cause problems as the corrugated is erected into boxes, whether the operation is manual or automated. Read our latest Playbook to discover how to ensure efficient product handling, best practices Certifications from The Joint Commission represent the most stringent, comprehensive and evidence-based proof of the success of your program available. In fact, its possible that damage waste has a greater adverse impact on the environment than the extra packaging itself. Learn about the priorities that drive us and how we are helping propel health care forward. This web page is a brief summary of paper and paperboard material-specific data. Leave the strapping, bundling or other unitizing device in place until boxes are ready for use. Acceptance Conditions and Procedure for Certifying Bodies, World standards - Comparison testing methods FEFCO / EN / ISO / TAPPI, FEFCO Technical Specifications for Converting Equipment_V1.2, The updated document is now available here, this plant can guarantee that the product delivered to the customer fulfils all. Restated: what can compromise virgin corrugated can compromise recycled-content corrugated more easily. <> 4 0 obj FEFCO members can download the document here OR please contact FEFCO at Houriet.lefebvre@fefco.org Train your staff with a tool to quickly and efficiently assess standards compliance with our Hospital Compliance Assessment Workbook. 2023 PMMI Media Group. 2)XxN=.26^k )B7/-:vb aZ-NQ@4M Informa Markets, a trading division of Informa PLC. Palletizing boxes so that they are columnar, or vertically stacked (stacking one box directly on top of the other) is the preferred method. Mitigating packaging damage in the supply chain, Loop Industries, Garnier Recycle PET into rPET Bottles via Repolymerization, Street Art Designs Energize Jolly Rancher Gummies Packaging, Regulatory Agencies Medical Packaging Pros Should Know, Breaking News in Flexible Packaging April 2023, Looking Through the Recycling Lens for Sustainable Packaging, Packaging Operations Can Make Practical Use of Industry 4.0. However, a troubling trend has emerged. Check out our self-paced learning resources and tools including books, accreditation manuals and newsletters. All rights reserved. Much as it would be convenient to attribute dents, rips, and punctures to the products themselves, the inconvenient truth is the supply chain is an imperfect mover. endobj Corrugated box design is the process of matching design factors for corrugated fiberboard boxes with the functional physical, processing and end-use requirements. The updated document is now available here. Before putting together a plan, lets examine how product damage occurs and some questions to ponder. The total amount of paper and paperboard combusted in 2018was 4.2million tons. <>>> Also, corrugated boxes are constructed from paper, which is affected by ambient moisture in the atmosphere. Ensure that pallets are free of nails, large splinters, and other sharp objects that can damage corrugated boxes. Fortunately, combating the harmful effects of low humidity need not be complicated or expensive. These latter quantities are not well documented, but the Agency estimated that amount of generation was 340,000 tons in 2018, none of which moved on to recycling or composting. Reflects new or updated requirements: Changes represent new or revised requirements. He can be reached at[emailprotected]. CORRUGATED BOXES CS19.0.5 Issued: 2017AUG10 CORPORATE STANDARD File No. And if there has to be an investment in storage racks, a favorable tradeoff is that the specified heights of unit loads can be increased, leading to increased storage densities, and later, increased handling efficiencies. Shock and vibration can affect stiff trailers with no cushion load. Additionally, the combustion of containers and packaging was 7.4 million tons (21.5 percent of total combustion with energy recovery) and landfills received 30.5 million tons (20.9 percent of total landfilling) in 2018. This site is operated by a business or businesses owned by Informa PLC and all copyright resides with them. This article will use the word corrugated to refer to boxes in the KD (knocked-down) position, in contrast to the erected box. The converting machines play a major role in obtaining the required quality level of the finished products. However, once the . Overall, the amount of recycled plastic containers and packaging in 2018 was almost 2 million tons or 13.6 percent of plastic containers and packaging generated. This Standards FAQ was first published on this date. Aluminum containers and packaging include beer and soft drink cans (including all carbonated and non-carbonated soft drinks, tea, tonic, waters and juice beverages), other cans, and foil and closures (including semi-rigid foil containers, caps, closures and flexible packaging). Solid fiber Offering versatility and durability, solid fiber is designed to be stronger and more moisture resistant than corrugated packaging. The moisture content of corrugated materials prefers a state of equilibrium with atmospheric humidity. Drive performance improvement using our new business intelligence tools. The purpose is to ensure that from the purchase of raw material through the delivery of the finished product to the customers' premises, all parameters of quality, hygiene and traceability are monitored. Moisture not only affects corrugated functionally, it also diminishes the appearance of the container. The data below are from 1960 to 2018, relating to the total number of tons of steel containers and packaging generated, recycled, composted, combusted with energy recovery and landfilled. Engineering, however, does not solve every problem that can be encountered with corrugated. Stretch Wrapper + Film Cost and ROI Calculator, 6075 Lakeside Blvd Pinwheeling helps to more fully utilize the space in a trailer or container when there is inadequate width to permit loading two turned pallets side by side. <> Informa PLC's registered office is 5 Howick Place, London SW1P 1WG. All actors of the supply chain (e.g. Corrugated never should be stored in direct contact with the floor as that invites contamination and damage from a variety of sources. Fax: 317-872-7872. As much as 11% of unit loads arriving at a distribution center have some level of case damage. Additionally, about five percent of the steel containers and packaging waste generated was combusted with energy recovery, while the remainder (21.2 percent) was landfilled. In 2018, the estimated amount of generated wood pallets and other wood packaging was 11.5 million tons, totaling 3.9 percent of total MSW generation. Represents the most recent date that the FAQ was reviewed (e.g. The material and strength of packaging, and even the design, can factor into damage. They can pull the pallet and put it in a re-coup area and submit a claim to the manufacturer. This web page contains product-specific information and data on Containers and Packaging. Its fair to say that billions of productsall types, all sizes, all purposesmake the trip from the manufacturing plant to a distribution center to a retail store. A lock (LockA locked padlock) or https:// means youve safely connected to the .gov website. FEFCO has updated the GMP (Good Manufacturing Practice) document in March 2020. A .gov website belongs to an official government organization in the United States. Water is used in the corrugated board production and aids in creating the liner board, forming the flute structure, and as part of the starch adhesive that combines them. For example, at 50% relative humidity (RH) a corrugated box is at 80% of its potential stacking strength. Excessive moisture or water can soften or dissolve the corrugating adhesive, causing delamination; a box that literally falls apart won't offer much protection. It combines loading pallets straight and turned. If the relative humidity is low, the corrugated will give up moisture. Packaging products are comprised of different plastic resins. A simple, effective solution can be to choose an area within the facility that is least susceptible to high-humidity conditions; for example, rather than an area close to the loading docks, with their routine raising of doors and the ingress of humidity, a better area is one that is farther into the interior of the facility. Wandering around hoping to find treasuresor in this case, problemsisnt a strategy when so much money is on the line. You may also want to look at reconfiguring the box dimensions to fit the pallet. At 85% RH, a box has 50% of its potential stacking strength. <>>> The data below are from 1960 to 2018, relating to the total number of tons of paper and paperboard generated, recycled, composted, combusted with energy recovery and landfilled. Virtually eliminates load crushing by distributing the force of the film over the entire load, without the use of corner boards, Can take a shock or vibration and still maintain the load in its original unitized configuration, Material cost per pallet is less than shrink wrapping or strapping, Equipment is less expensive than shrink wrapping, bagging or automatic strapping equipment, Provides lower operating and maintenance costs, Provides a large energy saving over shrink wrapping, May be produced tinted or opaque for product identification or pilferage prevention, Provides less resistance to moisture than shrink wrap, Cannot be used to (vertically) compress a pallet load because its primary holding force is in the horizontal direction. Moisture Content Takes a Leading Role. Easy Way to Analyze Moisture Content of Corrugated Boxes During production of corrugated boards, manufacturers often face a unique problem caused by inaccurate control of moisture; if the moisture content of the corrugated box is higher, it may leads to collapsing of the box. endobj Pepsi and Fantas respective new visual identities are optimized for both analog, physical spaceslike packagingand for the online and digital worlds. The document was updated in 2019, the major change wasthe new TS 702 on Fishtailing & Gap variation. Measurement devices could be obtained from the suppliers: The data below are from 1960 to 2018, relating to the total number of tons of wood packaging generated, recycled, composted, combusted with energy recovery and landfilled. Ideally, store your boxes in a cool place. Typical analog range is 0-10% moisture and up to as much as 40%, subject to . Pallets should be of quality construction; otherwise, splinters, protruding nails, and other defects can inflict damage. They also provide sales and marketing benefits. In 2018, landfills received 17.2million tons of MSW paper and paperboard. Another option would be to use corrugated pallet liners to cover the bottom of the pallet (pallet deck) to make it a solid surface. PCR Content Popularity Gains on the Horizon, unPACKed podcast: MRFs & Flexible Packaging Need to Coexist, Food Lion Brand Demos Advanced Recycling-Based Circular System. Other paper packaging, such as cartons and sacks, is mostly recycled as mixed papers.